CNC milling machinesSG-5

Name: SG-5
Brand: BERMAQ

Precision and versatility for complex parts./ Aplications

/ Materials

Description

Precision and versatility for complex parts.

The CNC SG-5 milling machine from BERMAQ® has been designed for machining a wide variety of materials such as aluminium, composites, polystyrene, acrylic, wood, resins, solid surface, etc.

It is an ideal CNC milling machine for the production of models and the edging of parts and covers the most demanding needs of sectors such as naval, automotive, aerospace, railway, scenography, etc.

The modular design of the SG-5 allows a choice of multiple combinations and options to ensure that the machine adapts perfectly to each customer's needs.

Aerospace & Automotive → Prototypes, molds, and machining of composite materials.
Naval → Models and lightweight structures for boats.
Modeling & Prototyping → Scale models, architectural designs, and custom parts.
Plastics & Composites → Cutting and machining of foams, polyurethane, and resins.
Molds & Tooling → Manufacturing of patterns for thermoforming and casting.
Art & Scenography → Sets, sculptures, and film production.

This 5-axis Gantry-type CNC milling machine offers high precision and versatility for machining complex parts in multiple materials. Its gantry structure ensures rigidity and stability, allowing for large-scale machining and demanding geometries. Equipped with advanced numerical control technology, a high-performance spindle, and an automatic tool changer, it optimizes manufacturing processes in industries such as aerospace, automotive, molds and dies, and composites. Its open design facilitates material loading and unloading, enhancing efficiency and productivity.

This high-precision CNC machine is fully enclosed and equipped with front doors for easy loading. Its transmission system combines rack-and-pinion on the X and Y axes, with an optional dual servomotor in a master-slave configuration, and a preloaded ball screw on the Z axis for maximum accuracy. It features a linear tool changer with up to 12 positions under the gantry to optimize production time. Additionally, it includes an automatic lubrication system, a phenolic resin worktable, and the possibility to integrate different milling heads according to customer needs. Equipped with a Heidenhain iT NC640 or SIEMENS 840 D SL CNC, an electronic handwheel, and a climate-controlled electrical cabinet, it ensures efficient and reliable performance in demanding industrial environments.

The machine can be equipped with various options to enhance its performance and adapt to the specific needs of each customer. These include a non-contact tool measurement device for tool setting and breakage detection, and a wireless probing system for greater precision in part measurement. Additionally, it features a tool cooling system, a vacuum pump for better clamping, and the possibility to install different milling heads depending on the job requirements. An automatic tool changer with capacities of 10, 12, 30, or up to 40 positions can also be integrated, along with a full enclosure for added safety and protection in the working environment.

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The SG 5-Axis Milling Machine by BERMAQ: Precision and Versatility for Modern Industry

The SG 5-axis milling machine by BERMAQ represents the evolution of technology in precision machining, ideal for the production of complex, high-performance parts. Its robust and advanced design, combined with impressive versatility, makes it an all-encompassing solution for industries such as aerospace, automotive, naval, and molds.

Innovation in Design and Technology

The SG 5-axis machine is equipped with a state-of-the-art CNC control system that enables operators to perform high-precision work on complex materials. Its gantry-style structure ensures exceptional stability, delivering consistent results even in the most demanding applications. The rigidity of its build is key for machining materials like composites, aluminum, and stainless steel.

Additionally, its worktable has a large capacity for handling oversized parts, making it the ideal machine for high-volume, complex-piece work.

Key Advantages for Various Sectors

The SG 5-axis milling machine offers great flexibility of application. In the aerospace sector, it is perfect for machining aircraft components, such as complex structures and lightweight parts. In the automotive industry, its precision and capability to work with materials like carbon fiber and reinforced plastics make it essential for creating molds and high-performance parts.

Its ability to work on five axes simultaneously allows for the creation of complex geometries with greater efficiency, eliminating the need to reconfigure the part, which reduces production time and increases productivity.

Options and Customization

The SG 5-axis can be customized to meet the specific needs of each client. Available options include a non-contact tool measurement device, wireless probing systems, tool cooling systems, and the ability to integrate an automatic tool changer with capacities of up to 40 positions. These options allow for process optimization and improved productivity, ensuring the machine is always ready for the next task.

Conclusion

The SG 5-axis milling machine by BERMAQ is an indispensable tool for modern industry, offering a unique combination of precision, versatility, and adaptability. Its robust design and customizable options allow manufacturers worldwide to perform high-quality, efficient work across a wide range of sectors. With this machine, BERMAQ reaffirms its commitment to innovation and the continuous improvement of manufacturing processes.

If you are looking to enhance your machining capabilities with the best available technology, the SG 5-axis is the perfect choice.

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