Hot wire cutters SNIPER

4-axis CNC hot wire foam cutter/ Aplications
/ Materials
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Description

4-axis CNC hot wire foam cutter

The SNIPER is a CNC hot wire cutting machine by Nettuno Sistemi, designed for companies that turn expanded polystyrene, extruded polystyrene and rigid foam into industrial volumes. With a 2,500 mm wire and a 2,620 x 1,250 mm cutting area, it processes tall blocks in a single pass.

Its 4 independent axes driven by servo motors, automatic wire tensioning and ±0.05 mm accuracy deliver columns, mouldings, letters and architectural parts with clean, repeatable cuts.

BERMAQ distributes the machine and supports every installation with expert advice, training and technical service.

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Technical characteristics SNIPER

Overall dimensions

4,200 x 3,200 x 2,050 mm

Cutting area

X 2.620 mm | Y 1.250 mm | Z 2.500 mm

Table top

Sliding : Compacmel Plus (composite wood)

Cutting wire length

2.500 mm

Speed axes

13 m/min

Number of axles

4 Independent

Accuracy

+/- 0.05 mm

Type of cutting wire

Titanium

Wire tensioner

Automatic

Adjustment wire temperature

External potentiometer

Cutting wire diameter

0,25 - 0,50 mm

Processable foams

EPS / XPS / Rigid foam

Motors

Servo

Transmission

X Racks | Y Screws - Both with ball bearing guides

Handheld controller

✔️

Structure

Steel and anodised aluminium profiles

Powe consumption

220/230V 50/60Hz

Operator interface

Nettuno Cutter

3D Preview

❌

Corel Draw License

❌

Vertical turntable

Opcional

* Recommended values with option to modify

Applications of the SNIPER foam cutter

Columns, mouldings and EPS signage on an industrial scale

The SNIPER is aimed mainly at industrial construction, yet its ability to handle complex geometries with ease makes it just as effective for visual communication and set design:

  • Construction and architecture: tapered, twisted, fluted and grooved columns, arches, mouldings and decorative façade elements.

  • Moulds and models: dies, templates and 3D objects of any kind, cut precisely from the block.

  • Signage and lettering: large-format foam letters, numbers and logos with clean edges.

  • Set design and trade fairs: scenery, stand builds and lightweight props that are easy to handle.

  • Displays, POP and interior design: display units, decorative pieces and free-form furniture elements.

SNIPER

Cutting technology of the SNIPER foam cutter

2,500 mm wire for tall blocks

With a 2,500 mm Z stroke and a 2,620 x 1,250 mm working area, the SNIPER accepts large-format blocks without having to split them first. The titanium wire, available in diameters from 0.25 to 0.50 mm, suits both roughing cuts on large blocks and fine contours on small parts.

Four independent servo-driven axes

The 4 independent axes let each end of the wire follow a different path, opening the door to tapered, twisted and variable-profile parts. Servo motors move the axes at up to 13 m/min while holding ±0.05 mm accuracy, so production speed never comes at the expense of finish.

Automatic wire tensioning and temperature control

The automatic tensioner keeps the wire in optimum condition throughout the cycle, while an external potentiometer adjusts the temperature to the density and type of foam. The result is smooth surfaces and consistent dimensions part after part.

Nettuno Cutter software and handheld controller

The machine is operated through the Nettuno Cutter interface, designed so that even operators with little CNC cutting experience can work confidently. The handheld controller makes it easy to position the axes and set up the cut right next to the block.

SNIPER

Construction of the SNIPER foam cutter

Reinforced steel and anodised aluminium frame

The reinforced structure, built from steel and anodised aluminium profiles, is designed to provide rigidity during every cutting phase and to accept all the accessories available for the series without losing stability.

X-axis racks and Y-axis screws on ball guides

The X axis is driven by gear racks and the Y axis by lead screws, both running on recirculating ball linear guides. This combination ensures smooth, precise motion even after long periods of operation.

Compacmel Plus sliding table for effortless block loading

The sliding table in Compacmel Plus composite wood offers a smooth, level surface that holds foam blocks firmly and simplifies loading, so even the smallest shapes can be cut accurately.

SNIPER

Extend the capabilities of the SNIPER

Nettuno accessories to move from flat cutting to 3D volumes

  • Vertical turntable: vertical lathe for spheres, columns and symmetrical or asymmetrical 3D figures.

  • Horizontal lathe: processes long EPS blocks and cylinders along the full length of the X axis.

  • Shapeable wire (Carver): grooves and engravings on pre-shaped forms that a straight wire cannot produce.

  • Multiple wire harp: simultaneous cutting with up to 20 wires to produce identical parts in series.

  • Clevel: patented system that automatically adjusts the feed rate to the density of the foam.

SNIPER

Comparative table

Ask for budget

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Materials compatible with the SNIPER foam cutter

Rigid foams cut by melting, with no dust or chips

Hot wire cutting melts the material as it passes, reducing dust and waste compared with chip-removal processes. The SNIPER works with:

  • Expanded polystyrene (EPS): columns, mouldings, construction blocks and large decorative pieces.

  • Extruded polystyrene (XPS): denser parts with sharp edges, ideal for letters, templates and scale models.

  • Rigid foam: set pieces, displays and models that call for low weight and precise shapes.

SNIPER or INFINITY SNIPER: choosing within the series

The Nettuno Sistemi Sniper series comprises the Sniper 120P, Sniper 400I and Infinity Sniper models. The SNIPER shares with the INFINITY SNIPER its 13 m/min axis speed, ±0.05 mm accuracy and 0.25 to 0.50 mm titanium wire, but follows a different approach:

  • SNIPER: fixed 2,500 mm wire, 4 independent axes and a 4,200 x 3,200 mm footprint, with accessories available as options to suit the job.

  • INFINITY SNIPER: adjustable wire from 1,300 to 4,200 mm, 6 independent axes, a structure that slides on rails and lathes included as standard.

For production focused on blocks up to 2,500 mm, the SNIPER delivers the industrial capacity of the series in a more compact configuration.

Which companies is the SNIPER for?

It is the natural choice for manufacturers of architectural elements, sign makers, set designers, event producers and POP workshops that need to produce large volumes of EPS at consistent quality. The intuitive interface and the training provided after installation shorten the learning curve and get the machine into production quickly.

Nettuno Sistemi technology backed by BERMAQ

The SNIPER is manufactured by Nettuno Sistemi, a company founded in 2000 that specialises in computerised hot wire cutting machines for expanded and extruded polystyrene. BERMAQ is its official distributor and provides advice on choosing the right configuration, operator training and its own technical service, with a network of specialised technicians and the option of a preventive maintenance contract to maximise the machine's service life.

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