Hot wire cuttersDOUBLE CUT

Professional DOUBLE CUT bending machine for industrial thermoplastics/ Aplications
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Description

Professional DOUBLE CUT bending machine for industrial thermoplastics

Advanced Precision in Thermoplastic Bending with the DOUBLE CUT

The professional DOUBLE CUT bending machine is designed to deliver consistent, high-precision bends in large thermoplastic sheets, with superior performance in industrial processes. Its balanced heating system on both profiles ensures consistent results, allowing for a professional finish in every production run.

This machine is ideal for sectors that demand accuracy and repeatability, from signage manufacturing to acrylic furniture and technical components, facilitating versatile and simple operations that increase efficiency.

The DOUBLE CUT's differentiating value lies in its adaptable temperature control and contact heating technology, which guarantee straight and uniform bends, minimizing errors, waste, and rework time in every production cycle.

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Technical characteristics DOUBLE CUT

Overall dimensions

3.300 x 3.200 x 2.000 mm

Cutting area

X=2,500 Y=1,250 mm

Table top

Compact high-density wood fibre board

Cutting wire length

2,000 mm

Speed axes

13 m/min

Number of axles

8

Accuracy

+/- 0.05 mm

Type of cutting wire

Nichrome / titanium

Wire tensioner

Spring-loaded

Adjustment wire temperature

Manual potentiometer

Cutting wire diameter

0.25 mm - 0.30 mm

Processable foams

EPS / XPS / Rigid foam

Motors

Step by step

Transmission

Recirculating ball bearing and guideway assemblies

Handheld controller

✔️

Structure

Anodised aluminium / steel

Powe consumption

230V 50 / 60Hz 1kW

Operator interface

Nettuno Cutter

3D Preview

Corel Draw License

✔️

Vertical turntable

Optional

* Recommended values with option to modify

Applications of the DOUBLE CUT Professional Bending Machine

The DOUBLE CUT bending machine is designed for workshops and industrial plants that require precision in medium-sized thermoplastic parts with a professional finish.

Optimization in Strategic Sectors

  • Industrial Signage: Produces signs and displays with uniform and durable finishes, suitable for demanding commercial and advertising environments.
  • Acrylic Furniture and Decoration: Ensures precise and aesthetically pleasing bends that improve the functionality and design of furniture and decorative elements.
  • Prototyping and Industrial Development: Enables the creation of exact prototypes that facilitate highly reliable product testing and validation.
  • Technical Plastic Components: Produces parts with consistent bends that meet specific requirements for complex industrial applications.
  • Custom and Creative Projects: Facilitates the manufacture of custom parts with professional finishes for artisanal work. or customized.
DOUBLE CUT

Features of the DOUBLE CUT Professional Folding Machine

Adaptability for Different Thermoplastics and Thicknesses

The DOUBLE CUT works efficiently with materials such as PVC, PET, PMMA, PC, and PS, adjusting to different thicknesses and production needs to maximize operational flexibility.

Precise Thermal Control for Superior Finishes

Its temperature regulation system ensures homogeneous heating without damaging the material, producing clean and uniform folds that improve the final quality and reduce waste.

Intuitive Operation that Improves Productivity

Designed for quick and easy adjustments, this folding machine eliminates the need for specialized operators, speeding up setup and reducing production errors.

Energy Efficiency that Reduces Operating Costs

It incorporates optimized technology that minimizes electricity consumption during heating, contributing to more efficient production sustainable and profitable in the long term.

DOUBLE CUT

Construction and Design of the DOUBLE CUT Professional Bending Machine

Robustness that ensures a long service life in industrial environments

Manufactured with durable materials and high-quality components, the DOUBLE CUT withstands demanding conditions, guaranteeing a solid and reliable investment.

Consistent Precision Through Advanced Engineering

Includes mechanisms designed to maintain alignment and uniform heating, ensuring repeatable bends that meet rigorous technical standards.

Ergonomics Focused on Operator Comfort and Safety

Its accessible design facilitates daily handling, minimizing fatigue and offering total control for more efficient and safer production.

DOUBLE CUT

The Nettuno software instantly acquires the position of both wires during the entire process, ensuring that a collision between them never occurs.

Despite having two working planes, the two cutting wires are managed by a single control, ensuring the interconnection of the entire CNC machine system.

The open structure of the Double Cut, made of anodised aluminium profiles, allows the material to be placed on the work surface without structural restrictions, providing total freedom of movement.

By not needing to move the workpiece during the cutting process and thanks to the ability to perform simultaneous cuts, the Double Cut optimises production time, which is especially useful in labour-intensive or mass production environments.

The Nettuno software continuously monitors the position of the wires to avoid collisions, ensuring the safety of the cutting process and reducing errors. It is designed to be easy to use, even for non-technical users. This streamlines the process of setting up and managing the cutting process, allowing operators to work more efficiently.

DOUBLE CUT

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The DOUBLE CUT professional bending machine is part of BERMAQ's advanced line, designed to offer high precision and efficiency in bending industrial thermoplastics. Thanks to its robust design and control technology, it stands out as an indispensable piece of equipment for processes requiring uniform and controlled results, improving productivity and quality in every cycle.

Compatible materials for the DOUBLE CUT professional bending machine
Wide versatility for different applications
  • PVC: guarantees uniform bends and durable finishes, ideal for signage and cladding.
  • Polycarbonate (PC): allows for precise bends in resistant and decorative parts.
  • Polymethyl methacrylate (PMMA): suitable for furniture and transparent components with an optimal finish.
  • Polystyrene (PS): suitable for prototypes and industrial parts that require consistent bends.
  • PET: flexible and adaptable for custom creative projects.
Adapt the DOUBLE CUT professional bending machine to your needs
Customization for Optimize your production
  • Height-adjustable heating profiles: allow you to adapt the heating according to the thickness and type of material, ensuring uniform results.
  • Contact heating on the upper profile: facilitates straight and clean bends in thin sheets from 0.5 to 2 mm, ensuring precision in delicate materials.
  • Adjustable temperature controls: maximize performance without compromising the integrity of the material during bending.
Differentiating performance and efficiency of the DOUBLE CUT professional bending machine
Reduced times and optimized quality

Its advanced system of fast and homogeneous heating reduces production cycles while maintaining excellent finishing, increasing productivity and reducing waste.

Comparison with other BERMAQ models

The DOUBLE CUT offers an optimal balance between capacity and precision for medium-sized parts, while other models in the range focus on larger formats or automated processes. This makes it the cost-effective solution for projects that demand consistent quality and flexibility. Designed and manufactured at BERMAQ's facilities with strict quality controls, the DOUBLE CUT bending machine ensures durability, reliability, and after-sales support, establishing itself as a sound investment for the thermoplastics industry.

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